At Rocon Foam, we specialise in manufacturing closed-cell polyethylene foam solutions trusted across the medical sector. From X-ray rooms to hospital beds, our foam products are engineered for hygiene, durability, and patient comfort.
As one of the UK’s leading medical foam manufacturers, our polyethylene foam is widely chosen for critical healthcare applications. Designed for repeat use in high-pressure environments, our foam combines non-slip performance with antibacterial properties and excellent tear resistance.
Why Polyethylene Foam is Ideal for Medical Use
Healthcare environments demand reliability. Our closed-cell polyethylene foam is non-porous, making it easy to clean and sanitise between uses—an essential requirement for medical-grade foam. Its high-density structure ensures it doesn’t compress under pressure, supporting patients across a wide range of mobility and weight needs.
Whether you’re outfitting a hospital ward, equipping an ambulance, or producing medical products for OEMs, our foam delivers consistent performance in demanding scenarios.
Key Benefits of Our Medical-Grade Foam:
- Antibacterial and non-slip surface.
- Closed-cell structure for easy cleaning.
- Custom-cut foam inserts for specific equipment.
- High durability and tear resistance.
- Available in a range of grades, densities and thicknesses.
Where Polyethylene Foam Is Used in Healthcare
1. X-ray & Diagnostic Imaging Rooms
X-ray tables and diagnostic beds require firm yet comfortable support to keep limbs still during scans. Our polyethylene foam supports immobilisation while providing cushioning and a non-slip surface.
We also supply custom-shaped foams such as:
- Baby immobiliser moulds.
- Head rings.
- Lateral knee pads.
- Spine supports.
The closed-cell nature of the foam makes it suitable for sterile environments and quick disinfection between patients.
2. Hospital Bed Mattresses & Transfer Equipment
Our foam is commonly used in:
- Hospital mattresses.
- Wheelchairs.
- Ambulance trolleys.
- Patient transfer beds.
We use high-density reconstituted or closed-cell polyethylene foam for reliable performance under repeat use. This is critical for patients with higher weight requirements or limited mobility. The result is enhanced safety, comfort, and product longevity.
Customisation for Specialist Medical Applications
There is no one-size-fits-all in medical foam. That’s why we offer tailored solutions based on application requirements. From precise densities for support surfaces to custom-cut inserts for medical device housing, our team works with healthcare clients to deliver foam solutions built for performance, hygiene, and patient outcomes.
Whether you need a batch of X-ray positioning pads or foam components for a medical device prototype, we offer scalable, repeatable manufacturing that aligns with your sector’s compliance needs.
Why Choose Rocon Foam for Medical Foam Supply?
With decades of foam manufacturing experience, we support healthcare clients across the UK and Europe. Our factory in Worcester delivers fast lead times, responsive customer service, and technical support for bespoke requirements.
Whether you’re an NHS supplier, medical equipment manufacturer, or private care provider, we provide the flexibility and consistency you need in a supply partner.
FAQs – Medical Foam Supply & Polyethylene Foam for Healthcare
1. What is the best medical foam for hospital beds?
Closed-cell polyethylene foam is ideal for hospital mattresses and transfer beds due to its high durability, non-porous surface, and ability to withstand repeat use without losing structure.
2. Can I get custom-cut polyethylene foam for medical equipment?
Yes. Rocon Foam provides precision-cut medical foam inserts tailored to your specifications. Whether you need positioning aids or device packaging, we can deliver to exact sizes and shapes.
3. Is polyethylene foam antibacterial?
Polyethylene foam itself is non-porous and can be treated with antibacterial coatings. It resists moisture and is easy to disinfect, making it suitable for sterile and clinical environments.
4. What medical-grade foams are available for X-ray immobilisation?
We supply high-density closed-cell foams including custom-moulded baby supports, knee wedges, and head rings that provide stability during imaging procedures.
How do I order polyethylene foam for a medical application?
We’ll guide you through product options, provide a quote, and ensure fast delivery for your specific requirements.
Call: 01905 26616
Email: roconfoam@gmail.com